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v1.0

Major VersionM

by Mike Bonness

    • WARNING: Damage to the Controller due to an uncertified Electrician making the connections will not be covered under warranty.

    • Input Voltage (per the Order Form) will match the Markings on the Control Panel.

    • Regardless of the available Input Phase and Voltage, you will receive a 3-phase motor.

    • Within the Control Panel, the Input Power is Manipulated to Feed the Motor what is needed.

  1. Open Button
    • Open Button

    • Stop Button

    • Close Button

  2. Electrical Connections will be made on the Main Terminal Block.
    • Electrical Connections will be made on the Main Terminal Block.

    • Main Terminal Block

    • VFD - Variable Frequency Drive

    • PLC - Programmable Logic Controller

    • Power Supply/Transformer with its Terminal Block

  3. Run/Stop Switch
    • Run/Stop Switch

    • Power Indicator

    • Run Indicator

    • X2 Indicator

    • X3 Indicator

    • X4 Indicator

    • X5 Indicator

  4. Locate the PLC in the Lower Left corner of the Control Panel. Open the Cover of the PLC to expose a Small Toggle-Switch, and Two Blue and Yellow Potentiometers. The Top Potentiometer (VR1) Activates and Sets the Delay before the Door will Automatically Close.
    • Locate the PLC in the Lower Left corner of the Control Panel.

    • Open the Cover of the PLC to expose a Small Toggle-Switch, and Two Blue and Yellow Potentiometers.

    • The Top Potentiometer (VR1) Activates and Sets the Delay before the Door will Automatically Close.

    • Rotated Fully CCW is 0s (OFF).

    • Rotated Fully CW is 60s.

    • Auto Close works only if the Door is Fully Open.

    • Using a Stopwatch, Adjust the Top Potentiometer, and Test Cycle the Door, Until the Desired Delay is Achieved.

  5. Locate the PLC in the Lower Left corner of the Control Panel. Open the Cover of the PLC to expose a Small Toggle-Switch, and Two Blue and Yellow Potentiometers. The Bottom Potentiometer (VR2) Activates/Deactivates Sequential Mode.
    • Locate the PLC in the Lower Left corner of the Control Panel.

    • Open the Cover of the PLC to expose a Small Toggle-Switch, and Two Blue and Yellow Potentiometers.

    • The Bottom Potentiometer (VR2) Activates/Deactivates Sequential Mode.

    • Rotated Fully CCW Deactivates Sequential Mode (Default).

    • Rotated Fully CW Activates Sequential Mode.

    • If these LED Indicator Lights are not illuminated the door will not run properly, or at all.

    • "DC OK" LED on the Transformer

    • Green ‘POWER’ and ‘RUN’ LED’s

    • Red X2, X3, X4, and X5 Input LED’s (top set of LED’s)

    • - Green ‘DC OK’ not illuminated – Check power supply input and wiring

    • - Green ‘POWER’ not illuminated o Ensure input power source matches the label on the control panel o Make sure your power source in plugged into the terminal strip o Ensure power source is ON

    • - Green ‘RUN’ not illuminated o Check that switch inside the cover of PLC is in the RUN position  Next to VR1 and VR2 (see inside cover of control panel)

    • - Red ‘X2’ input not illuminated o X2 = Open limit switch o Check limit switch wiring (see ‘Control’ Bundle diagram) o Open condition in N/C circuit

    • - Red ‘X3’ input not illuminated o X3 = Close limit switch o Check limit switch wiring (see ‘Control’ Bundle diagram) o Open condition in N/C circuit

    • - Red ‘X4’ input not illuminated o X4 = Safety Circuit / Safety Devices o Supplied Safety Devices are all N/C circuits o Confirm correct wiring via “VFD+PLC Accessory Wiring” document o Factory jumper in place: 24VDC to X4.1

    • - Red X5 input not illuminated o X5 = Stop Circuit o Supplied stop button(s) for this operator are N/C circuits o Secondary stations need stop buttons wired in series o Confirm correct wiring via “VFD+PLC Accessory Wiring” document o Factory jumper removed: 24VDC to X5.1

Finish Line

Todd Lucas

Member since: 03/01/2022

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126 Guides authored

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